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THE BEACON GROUP - PROJECT PROFILE

TBG Project - Chicago, Illinois

The Beacon Group designed and integrated a material handling solution for a third party logistics company in Chicago, Illinois.

This project included interfacing and remodeling their existing picking areas which included decked rack, carton flow, pallet flow and new shelving.  A new pick and pass conveyor system was designed and implemented to both pick and replenish to these existing picking modules and carousels, and includes three sorters, accumulating declines, and preowned fully automatic random case sealers.

The Beacon Group provides highly specialized and traditional material handling solutions throughout the USA and beyond to clients looking to increase productivity, improve customer satisfaction, reduce costs, and put a shine on their supply chain.

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Carousels    Sorter to Module
pick and pass through the existing carousels
 
sorter #1 into the module pick zones
     
Pick Area Flow and Shelving
pick and pass through new pallet flow and case flow area   pick and pass through new case flow and shelving area
     
Pick Module   Module Exit
conveyor integration with existing module    exit from mezzanine and merging to takeaway  
     
Sorter 2    Sort lanes 
main pick and pass sorter #2 with diverts to carton shipping   sort lanes to sealing and shipping
     
Sealing Machines   Case Sealers
split case and full case sort lanes to either sealers or bypass   in-line fully automatic random case sealers
     
Merge point   Ship-QC Sorter
3 to 1 merge point from sealing to shipping   shipping and quality control sorter #3
     

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